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LM2596S DC-DC Step-Down Power Supply Module

LM2596S DC-DC Step-Down Power Supply Module

Adjustable Buck Converter with SMD LED Indicator

Introduction

🔌

LM2596 Voltage Calculator

4.5V-40V Input → 1.25V-35V Output

4.5V-40V
Typical: 1kΩ
Variable
Output Voltage
3.75
Volts
Valid Range
Calculation Formula
Vout = 1.25V × (1 + R2/R1)
Must be ≤ Input Voltage
🔧 Range: 1.25V - 35V

The LM2596S is a step-down switching regulator capable of driving up to 3A load current with excellent line and load regulation. This module converts higher DC voltages to lower voltages with high efficiency (up to 92%).

LM2596S Module

Key Features

High Efficiency

Up to 92% conversion efficiency

🔋 Wide Input Range

4.5V to 40V input voltage

📊 Adjustable Output

1.25V to 35V output (adjustable version)

💡 LED Indicator

SMD LED for power indication

Technical Specifications

Input Voltage 4.5V – 40V DC
Output Voltage 1.25V – 35V (adjustable), or fixed 3.3V, 5V, 12V
Output Current 3A (max), 2A recommended for continuous operation
Conversion Efficiency Up to 92% (depends on voltage difference)
Switching Frequency 150kHz
Operating Temperature -40°C to +125°C

Pin Configuration

LM2596 Pinout
Terminal Label Description
1 IN+ Positive input voltage (4.5-40V)
2 IN- Negative input/Ground
3 OUT+ Positive output voltage
4 OUT- Negative output/Ground
5 ADJ Voltage adjustment (adjustable version only)

Basic Connections

LM2596 Wiring Diagram
Note: For adjustable version, connect a multimeter to output terminals before powering on to verify voltage

Output Voltage Adjustment

 

// For adjustable version:
// 1. Connect input power (4.5-40V)
// 2. Use a small screwdriver to turn the blue potentiometer
// 3. Measure output voltage with multimeter
// 4. Adjust until desired voltage is reached
// 
// Formula for output voltage:
// Vout = 1.23V × (1 + R2/R1)
// Where R2 is the variable resistor (potentiometer)

Advanced Features

Input Protection

// Recommended protection:
// - Add 100μF electrolytic capacitor at input
// - Add reverse polarity protection diode
// - Add fuse for high current applications

Heat Management

// For high current applications:
// - Add heatsink to LM2596 chip
// - Ensure proper ventilation
// - Derate current at high temperature

Fixed Voltage Modules

// Fixed voltage versions available:
// - LM2596S-3.3 (3.3V output)
// - LM2596S-5.0 (5V output)
// - LM2596S-12 (12V output)
// No adjustment needed for fixed versions

Efficiency Optimization

// For best efficiency:
// - Keep input voltage close to output
// - Use low ESR capacitors
// - Keep traces short and wide
// - Operate below 2A for continuous use

Troubleshooting

No Output Voltage

  • Check input power connection
  • Verify input voltage is above 4.5V
  • Check for short circuits on output

Unstable Output

  • Add bulk capacitors (100-470μF) at input
  • Add 10-100μF capacitor at output
  • Check for proper grounding

Overheating

  • Reduce load current below 2A
  • Improve ventilation or add heatsink
  • Check for short circuits